PRODUCTS
ELC
KLEENTEK FERROCARE ELC uses the principle of "Electrostatics" to separate and collect fluid contaminants. "Electrostatic" force applies to all particles and they migrate to 'positive' or 'negative' electrodes. Maximum collection occurs at the pleated edges of 'collectors', where the intensity of the deformed electric field is strongest. In the ELC this force is created by a special transformer which charges two sets of SS electrodes, one 'positive’ one 'negative'.
As the fluid flows freely through the system, the ELC removes suspended impurities, down to sub-micron levels. Sludge and varnish are also removed, which are not 'seen' as particles by filters. Theoretically, even particles below 0.0l can be removed.
Electrostatic forces remove all types of particles such as meta wear, paper, wood, Plastic and rubber. Just like a comb rubbed on dry hair will pick them up.
Gear Box oil filtration
MS6 DHU - Magnet Strainer with mechanical filter Reduce gearbox downtime while extending oil drain intervals. These units are used for removing ferrous contamination from gear boxes. The MS6 DHU unit can be attached directly to the gearbox and removes metallic wear particles efficiently.
Magnetic Separator
Extend coolant life. Improve product quality...! Hi-Power magnet separators for cutting oils, coolants, honing & washing fluids. The MAGNETIX range of premium quality magnetic separators, are used in operations in varied applications.
LVDH
Low Vacuum Dehydration does efficiently what centrifuging can never do. The LVDH uses a comprehensive process to remove water and gases from oil at temperature lower than 53c, thus drastically reducing oxidation during the dehydration process. The LVDH is a quick, inexpensive and automatic system that overcomes centrifuging's major drawbacks, especially that of oxidation, emulsified water retention, power consumption & high maintenance.
Online Particle Counter
The PC9001 Particle Counter contains the sensing device and electronics for detecting level of contamination. The Laser based sensor uses light blocking (extinction) technology for particle detection whereby particles passing through an optical flow cell block an amount of laser light proportional to size of particle. The resultant particle concentration data are sent out through via a fibre optic cable.
Centrifuge
Centrifugal Oil Cleaner removes very fine dirt from Oil upto 1 and below, by Centrifugal force created in centrifuge rotor. Conventional filters can not remove such fine dirt from oil. There are no consumables hence no recurring cost. Collected dirt can be easily cleaned and the unit put back to use again. With clean oil, wear of tools and dies is reduced and job finish is improved. The oil need not be replaced frequently, thereby saving substantially on oil expenses and protecting Environment.
Sump Cleaner
Oilmax Coolant / Sump Cleaner removes sludge, metal chips & swarf from Coolant/ Oil tanks & filters it via reusable steel mesh filter. The System Works on the Principle of Vacuum Suction. A powerful vacuum blower creates vacuum in the tank of the unit, which sucks in coolant, metal chips swarf etc, passing it through mesh basket. Contamination gets collected in the basket & clean coolant flows through to the tank of the unit. A centrifugal delivery pump delivers back the clean coolant.
Data Digitiztion
Data digitization in the maintenance vertical can be used primarily in the Preventive Maintenance and Breakdown Maintenance area. The concept of data digitization is that the data should be recorded in a digital format at the point of generation of the data. The major advantages of data digitization are:
- Genuiness of the data as QR codes are used
- Retrieval of same data by all members
The data of both the Preventive Maintenance and Breakdown Maintenance are then correlated in order to achieve the end goal of reduced machine breakdown.
IOT Sensors
In order to find patterns and report abnormalities sensors connected to a cloud storage is the right solution. We collaborate with various companies in this space and provide the right solution in terms of sensors, gateways and visualisation and analysis tools. We have connected various kinds of data point through such platforms like fluid levels, temperature RPM, PH and vibration to name a few.